Paint and Ink Making Plant

Introduction

Paint making machinery industry is changing. We keep up with the changing and advance to meet the novel and attractive customer solutions. Customer benefits include reduced producing costs, lower material consumption, better environment production, longer machinery service life, and high process efficiency. In this hi-tech application, pure ground materials are needed in every field. Contamination free grinding materials development is achieving its goal. Nano-scale powders initiate from primitive stage.
HWA MAW base on the foundation in mixing and grinding fields, will continue to produce the best paint and ink making machineries for the industry, and contribute our extensive engineering and process expertise to hi-tech coating applications and nano-scale solutions. Paints and inks have a variety of characteristics. Different viscosity, fineness and price orientation need its distinct machineries. HWA MAW relys on close customer relationship and good interaction with customers, build a vast and detailed database to serve the distinct and critical customer requirements. Aim at growing needs of environment protection and industrial safety, we strengthen in noise reduction, vapor control and operation safety to build machineries suitable for modernized plants.


General Process Information

  1. Ordinary emulsion paint (Fineness 40µ)
  2. High end emulsion paint (Fineness 30µ)
  3. Ready Mixed Paint, Red Iron Oxide Anti-Corrosion Primer,...
  4. Wood paint (Amino Alkyd) and Oil Varnish.
  5. Printing Ink

Plant Description

  1. Monthly Production Capacity
  2. Raw Materials
  3. Manpower Required
  4. Machinery & Electricity
  5. Inspection & Testing Equipment


Ordinary emulsion paint (Fineness 40µ)

Equipment Specifications

HMB-505E 5HP Variable Speed Mixers
HMD-15AL 20HP Vertical Type Bead Mills

Process Description :

  1. White color emulsion paint raw materials larger than required fineness are added into the High Speed mixer for the first mixing into a homogeneous state of fineness 40µ.
  2. Raw materials smaller than required fineness are added for the second mixing.
  3. White color emulsion paints will directly be pumped into Filter machine for filtration.
  4. Color paste raw materials are distributed into the mixer for first mixing. Then goes to vertical bead mill to grind to required fineness. After grinding, the additive will be added to the ground materials, then send to mixer for second mixing.
  5. Color paste will be added to the white color emulsion paint in the second mixing stage to make color emulsion paints then pumped into Filter machine for filtration.
  6. End products ready for packing.
High end emulsion paint (Fineness 30µ)

Equipment Specifications

HMB-505E 5HP Variable Speed Mixers
HMB-4020E 40HP Variable Speed Mixers
HMD-15AL 20HP Vertical Type Bead Mills
HMD-30AL 30HP Vertical Type Bead Mills

Process Description :

  1. Raw materials larger than required fineness (In this process, 20µ) are added into the High Speed mixer for the first mixing.
  2. After mixing, the raw materials go to Vertical Bead Mill for grinding to its required fineness.
  3. Raw materials smaller than required fineness (In this process, 20µ) are added into the High Speed mixer with the first mixed raw materials for the second mixing.
  4. The ground materials are pumped into filter machines for filtration.
  5. End products ready for packing.
Ready Mixed Paint, Red Iron Oxide Anti-Corrosion Primer...

Ready Mixed Paint, Red Iron Oxide Anti-Corrosion Primer, Lacquer Paint, Enamel, Car Baking Enamel, Polyurethane Paint.

Equipment Specifications

HMB-2010E 20HP Variable Speed Mixers
HMB-3020E 30HP Variable Speed Mixers
HMD-15AL 20HP Vertical Type Bead Mills

Process Description :

  1. Raw materials larger than required fineness are added into the High Speed mixer for the first mixing.
  2. After mixing, the raw materials go to Vertical Bead Mill for grinding to its required fineness.
  3. Raw materials smaller than required fineness are added into the High Speed mixer with the first mixed raw materials for the second mixing.
  4. The ground materials are pumped into filter machines for filtration.
  5. End products ready for packing.
Wood paint (Amino Alkyd) and Oil Varnish.

Equipment Specifications

HMB-3020E 30HP Variable Speed Mixers

Process Description :

  1. Raw materials larger than the required fineness are added into the High Speed mixer for the mixing into a homogeneous state.
  2. After first mixing, raw materials less than the required fineness are added for the second mixing.
  3. The ground materials are pumped into filter machines for filtration.
  4. End products ready for packing.
Printing Ink

Equipment Specifications

HMB-30TS 30HP Butterfly Twin Shaft High Viscosity Mixers
HMA-300H 30HP Horizontal Fully Hydraulic Three Roll Mills

Process Description :

  1. All Raw materials are added into the High Viscosity mixer for the mixing into a homogeneous state.
  2. Mixed raw materials are distributed to fully hydraulic three roller mill to grind to its required fineness.
  3. End products are ready for packing.
Monthly Production Capacity
Type of Paint Average Capacity
1. Ordin Ary Emulsion Paint. 5,000 Liter
2. High Class Emulsion Paint. 8,000 Liter
3. Ready Mixed Paint. 1,500 Liter
4. Red Iron Oxide Anti-Corrosion Prinmer. 1,500 Liter
5. Lacquer Paint. 1,500 Liter
6. Enamel. 1,500 Liter
7. Car Baking Enamel. 1,000 Liter
8. Polyuthene Paint. 1,000 Liter
9. Wood Paint (Amino Alkyd). 2,000 Liter
10. Oil Varnish. 2,000 Liter
11. Printing Ink. 800 Liter
Raw Materials

Synthetic Resin Emulsion paint

White
  1. Water
  2. Ethylene Glycol
  3. Texanol
  4. Ammonia
  5. Acrylic acid Ester
  6. Defoamer
  7. Natrosol
  8. Kathonlx
  9. Orotan 731SD
  10. Triton CF-10
  11. TiO2
Color paste
  1. Pigment
  2. Disponer
  3. Ethylene glycol

Ready-mixed paint

  1. Long oil alkyd resin
  2. Pigment
  3. Additive
  4. Solvent

Lacquer paint

  1. Shoet oil alkyd resin
  2. Acrylic resin
  3. Nitrocellulose
  4. Harrd resin
  5. Dibutyl phthalate
  6. Pigment
  7. Solvent

Amino-Alkyd for wood paint (Acid-curing type)

  1. Alkyd resin
  2. Urea formaldehyde resin
  3. P-Toluene sulfonic acid
  4. Solvent

Car bakine enamel

  1. Melamine formaldehyde resin
  2. Acrylic resin
  3. Short oil alkyd resin
  4. Epooxy resin
  5. Pigment
  6. Solvent

Enamel

  1. Medium oil alkyd resin
  2. Pigment
  3. Additive
  4. Solvent

Printing ink

  1. Polyvinyl butyral resin
  2. Cellulose acetate butyrate resin
  3. Nitrocellylose
  4. Acrylic resin
  5. Alkyd resin
  6. Pigment
  7. Solvent

Red iron oxide Primer

  1. Long oil alkyd resin
  2. Filler
  3. Fe203 Pigment
  4. Additive
  5. Solvent

Polyurethane paint

  1. Polyisocyanate resin
  2. Polyol resin
  3. Solvent
  4. Additive
  5. Pigment

Oil Varnish

  1. Tung oil/maleic resin
  2. Additive
  3. Mineral spirt

P.V.C. Printing ink

  1. Acrylic resin
  2. Vinyl copolymer c-15
  3. D.O.P
  4. Pigment
  5. Solvent

P.S Printing ink

  1. Acrylic resin thermoplastic type
  2. Pigment
  3. Solvent.
    (EAC. aslore tolau. BAC). (alore. CAC.iso-phorone)
Manpower Required
Type of Paint Manpower Qty
I Ordin Ary Emulsion Paint
(Water Color Paste)
(A) Plant Manager.
(B) Chemicals Engineer.
(C) Formula Technician
(D) Products Testing Operator.
(E) Assistant worker.
(G) Packaging worker.
1
1
4
1
6
6
II Hight Class Emulsion Paint
(Water Color Paste)
(A) Plant Manager.
(B) Chemicals Engineer.
(C) Formula Technician
(D) Products Testing Operator.
(E) Assistant worker.
(G) Packaging worker.
1
1
4
1
8
8
III Ready Mixed Paint,
Red Iron Oxide Anti-Corrosion Primer,
Lacquer Paint, Enamel,
Car Baking Enamel,
Polyurethane Paint.
(A) Plant Manager.
(B) Chemicals Engineer.
(C) Formula Technician
(D) Products Testing Operator.
(E) Assistant worker.
(G) Packaging worker.
1
1
6
2
10
10
IV WOOD Paint.
(Acid-Curing Type)

Oil Varnish.
(A) Plant Manager.
(B) Formula Technician
(C) Products Testing Operator.
(D) Assistant worker.
(E) Packaging worker.
1
2
1
4
4
V Printing Ink. (A) Plant Manager.
(B) Formula Technician
(C) Products Testing Operator.
(D) Assistant worker.
(E) Packaging worker.
1
2
1
4
4
Machinery and Electricity
Paint Name Equipment Qty Electricity
I Ordin Ary Emulsion Paint
(Water Color Paste)
1. HMB-5020E 50HP Mixer.
2. HMC-600 Vibra-Filetr Machine.
3. HME-201 1.5" Air Feeding Pump.
4. HMK-2500 (2500 Liter) Mixing Tank.
5. HMB-505E 5HP Mixer.
6. HMD-15AL Vertical Type Bead Mill.
7. HMK-200 (200 Liter) Mixing Tank.
1
1
1
2
1
1
2
83HP
(65 KW)
II Hight Class Emulsion Paint
(Water Color Paste)
1. HMB-4020E 40HP Mixer.
2. HMD-30AL Vertical Type Bead Mill.
3. HMC-600 Vibra-Filetr Machine.
4. HME-201 1.5" Air Feeding Pump.
5. HMK-2500 (2500 Liter) Mixing Tank.
6. HMB-505E 5HP Mixer.
7. HMD-15AL Vertical Type Bead Mill.
8. HMK-200 (200 Liter) Mixing Tank.
2
1
1
2
4
1
1
2
145HP
(110 KW)
III Ready Mixed Paint,
Red Iron Oxide Anti-Corrosion Primer,
Lacquer Paint, Enamel,
Car Baking Enamel,
Polyurethane Paint.
1. HMB-2010E 20HP Mixer.
2. HMB-3020E 30HP Mixer.
3. HMD-15AL Vertical Type Bead Mill.
4. HMD-30AL Vertical Type Bead Mill.
5. HMC-405 Vibra-Filetr Machine.
6. HME-101 1" Air Feeding Pump.
7. HMK-300 (300 Liter) Mixing Tank.
8. HMK-500 (500 Liter) Mixing Tank.-
9. HMK-800 (800 Liter) Mixing Tank.
3
3
3
3
6
6
8
8
8
320HP
(240 KW)
IV WOOD Paint.
(Acid-Curing Type)

Oil Varnish.
1. HMB-3020E 30HP Mixer.
2. HMC-405 Vibra-Filetr Machine.
3. HME-101 1" Air Feeding Pump.-
4. HMK-1000 (1000 Liter) Mixing Tank.
5. HMK-1500 (1500 Liter) Mixing Tank.
2
2
2
2
2
66HP
(50 KW)
V Printing Ink. 1. HMB-30TS 30HP High Viscsity Mixer.
2. HMA-300F 12" Hydraulic Three Roller.
3. HMK-300 (300 Liter) Mixing Tank.
1
2
6
95HP
(72 KW)
Inspection and Testing Equipment
Item Set
1. SISI-203 Pycnometer 100ML 1
2. SISI-303 Grind fineness gauge 1
3. SISI-306 Cylindrical mandrel Bending tester 1
4. SISI-600 Film Gross cutter 1
5. DO-45 Precision Oven 1
6. DV-1 Brokfield dial reading Viscometer 1
7. CT-100 MULT-LIGHT Color Comparison cabinet 1
8. CT-201 Film Applicator 1
9. CT-291 Pencil Hardness Tester 1
10. REF-930 Gardner's Wash-ability tester 1
11. IG-320 60° Single angle gloss meter 1
12. 8420 PH Meter 1
13. 220V Refrigerator 1
14. 237# Fund cryptometer 1
15. 3000C Electronic Precise Balance 1